Analysis of your 3d data with the best software
During the analysis and individual evaluation of your 3D data, we rely on ZEISS Inspect Pro. This software enables us to plan the measurement sequences virtually and as a result to implement your task even more efficiently. Trend analyses, analyses of shape and position or even digital assembly based on the 3D data analysed are not a problem.
Fast, reliable
evaluation of your 3d data
Surface comparison
We record and analyze deviations of a workpiece from the planned geometry (e.g. CAD data) as part of a surface comparison using a nominal-actual comparison. The magnitude of the deviation from the nominal state can be depicted clearly with the aid of a false-colour image and analyzed highly precisely.
Dimension, shape and position
During geometric dimensional inspection we undertake comprehensive measurements of standard geometries, freeform surfaces as well as shape and position tolerancing. Due to the high data density a large number of inspection features can be evaluated quickly and precisely.
STL MODELL
The preparation of an STL model makes possible a wide range of options for the direct or subsequent utilization of the 3D data acquired in production. The models can be used, for instance, for reverse engineering or 3D printing.
Initial sampling
During initial sampling, it is determined whether all the conditions necessary for the high-quality series production of a product are present in your production. In this way you avoid expensive scrap, the time consuming re-adjustment of your machines and other expensive alterations to the process sequence.
Trend analysis
During trend analysis, regular random samples from the production process are analyzed. Specific dimensions on the component are acquired continuously and deviations in the trend over time compared in detail. Statistical process control makes it possible to adjust the process ideally and to detect gradual degradations in the process at an early stage.
REVERSE ENGINEERING
An existing product is analyzed and digitally reconstructed during reverse engineering. This action provides insights into the construction of the item inspected. In this way CAD data, for instance of old components from the time before the "digital age", can be obtained from the existing component.
3d scanning for the acquisition of all external geometry
To prepare a 3D model of your component, we scan the entire external contour of your component quickly and precisely using an optical camera system. Using the millions of measurement points, the component is reconstructed digitally and can be evaluated in many ways. The spectrum of components ranges from battery trays and cell systems, through injection moulded and die-cast components, sheet metal parts, to prototypes. A major advantage of our measuring systems is that they are suitable for mobile use - measurements can be made at any time on site in your facility.
Frequently asked questions about analyzing 3D Data
When evaluating 3D data, the captured scan data is analyzed and compared with the component’s specifications. Depending on the task at hand, this may involve, for example, nominal-actual comparisons with a CAD model, dimensional and geometric inspections, or analyses of wear, distortion, and surface deviations. The results are documented in clear measurement and inspection reports.
Our work is based on high-precision 3D scans. By using state-of-the-art 3D measurement technology, we capture a large amount of data with every scan. This data is efficiently evaluated using the ZEISS Inspect Pro software, which offers numerous options for analyzing and further utilizing the data. The major advantage here is that once a component has been captured by the measurement technology, the data is always available.
A 3D scan provides far more than just geometric data. The analysis allows for conclusions regarding, among other things, dimensional deviations, shape and position tolerances, warpage, wear, wall thicknesses, or surface deviations. This allows manufacturing processes to be optimized, quality deviations to be identified, and components to be reliably evaluated.
We process common 3D data formats such as STL, STEP, and IGES, as well as other formats upon request. Existing point clouds or CAD data can also be incorporated into the analysis.
Added Value at Quality Analysis
Speed
You receive from us precise analyses of your data, even at short notice. We have both the necessary personnel and the latest software solutions for the evaluation of the data acquired.
Our software
For software, we rely on ZEISS Inspect Pro, one of the most advanced, versatile tools for the analysis and evaluation of 3D data. So that you can rely on our results at any time.
Training
We support and train you in the use of ZEISS Inspect Pro and the evaluation options for your 3D data.
Certification
Accredited test laboratory for optical metrology
Our organization is accredited in accordance with DIN EN ISO/IEC 17025 by Deutsche Akkreditierungsstelle GmbH (DAkkS). We are one of the few test laboratories in Europe in which all specialist areas have been successfully accredited.
More about our accreditation, the prerequisites and the related advantages for you here.
Quality Analysis
the right partner
for optical metrology
Do you need a 3D scan of your component?
We would be pleased to advise you about the possibilities. The goal: the best, most cost-effective and most efficient analysis of your component.